Metal Sheet Bending & Folding

WHAT IS METAL FOLDING?

Metal folding is a way of quickly forging large metal products into a desired shape using powerful machinery. Metal folding is a widely used process used to fabricate a wide range of beams, joists, parallel flange channels and other structural metals. Metal folding can be performed using a variety of methods, including manual folding, brake pressing, and roll forming. Manual folding is typically done by hand using a bending tool, while brake pressing and roll forming use specialised machines to fold the metal.

METAL FOLDING PROCESS

CNC Press Brakes (mental bending machine) allow us to provide our metal bending services. Known as one of the most common methods for bending steel, the material is placed on top of a V-shaped die whilst a powerful punch head forces it to fold into the die’s angle. CNC press brakes are highly accurate and precise, allowing for reliable bends and complex shapes to be produced with maximum consistency. CNC press brakes are used in a wide range of industries, including automotive, aerospace, construction, and manufacturing.

METALS THAT CAN BE FOLDED

Steel

Steel offers incredible strength properties which can be used to provide support for different building structures such as RSJ beams. Its strength and durability make it the ideal metal for construction.

Aluminium

Aluminium is lightweight and corrosion-resistant, making it the perfect metal where weight reduction is important such as in the aerospace and automotive industries.

Copper

Due to copper being resistant to corrosion with excellent conductivity properties, it’s frequently used in electrical wiring and plumbing. It’s also commonly used for decorative purposes.

Brass

Brass is typically used where corrosion resistance and applications that require low friction are required such as locks, gears, valves and bearings.

Steel Fabrication specialists by your side from beginning to end

Concept

Design

Fabrication

Installation

Benefits of Metal Folding

Accuracy – In terms of producing complex and intricate shapes, there are very few limits when it comes to folding. Using tight angles and calculated amounts of pressure, we can produce accurately detailed shapes that meet precise specifications, ensuring consistency and quality throughout the fabrication process.

Strength – The process of bending steels and metal results in higher strength and overall toughness. During the bending process, loose impurities within the steel are dislocated. When they re-align, they do so by snapping back in a lattice-like structure, making the composition of the metal more uniform and therefore stronger.

Efficiency – At MJ Patch Engineering we are able to fold metals at an impressive output speed. The capabilities of our press break machines and the number of dedicated operators mean that our accurate folding process is succinct, efficient and organised.

WHY CHOOSE US?

Here at MJ Patch, we offer a wide range of metal folding and bending services. Our state-of-the-art folding facilities are home to some of the most versatile mental folding machine technology, allowing us to meet the requirements of any project, product or client. Our metal folding offer is just one of several different processes that form our highly-rated metalwork fabrication service.

Our professional project teams will work with you to discuss your requirements and provide advice when necessary. Based on the volume and complexity of your folding requirements, our expert CAD teams will design 3D spec drawings whilst our press fabricators will advise on technical issues such as punch heads, pressure and angles.

If you are looking for professional metal fabrication services, please fill out an interest form or call our dedicated structures team on 01275 288982.

We also offer a range of other metal fabrication services such as drilling, brush polishing, and plasma cutting.

FAQs for Metal Folding & Bending

How much does metal folding and bending cost?

The cost of metal folding and bending will vary on multiple factors including the type of metal you require, the thickness, measurements, complexity of bends, time it takes, method of bending used and other factors. The price for each metal folding and bending project will vary but at MJ Patch we can provide you with a bespoke free, no-obligation quote. Get in contact with our team at 01275 288980 for more information or simply fill in our online contact form and we’ll be in touch.

When would you require metal folding and bending?

Metal folding is needed in many different situations across various industries. It’s typically required in construction where large metal products are used for structural support such as RSJ beams for property extensions. Other occasions and examples where metal folding is used are balconies, balustrading, steel frame buildings, staircases, canopies, access platforms and much more. At MJ Patch, we offer metal folding and bending for various types of metals so if you have an enquiry, please don’t hesitate to get in contact and we can provide any additional information.

Which factors affect the time for the metal bending and folding process?

There are a variety of factors which affect the bending and folding process time frame. These factors include the complexity of the design, the type of metal used, the volume of metal required, any post-processing and finishing and many other factors. Contact us with more information about your metal bending and folding project and we can provide you with a time estimate.

What’s the process for metal bending and folding at MJ Patch?

We will start the process with a free consultation where we discuss your project and the relevant factors such as design, materials, and quantity. Once we have relevant details, we will then provide you with a free, no-obligation quote and project turnaround time estimate. We will then carry out the fabrication process based on your project requirements such as bending and folding. Lastly, the metal will be delivered with quality inspection reports included as needed.

What other metal fabrication services does MJ Patch offer?

At MJ Patch, we offer a variety of metal fabrication services including tube bending, finishing, press breaking, cutting, brushed polishing, drilling, plasma cutting, and welding. If you require any of our services, don’t hesitate to contact us at 01275 288980 for more information, or simply fill out our online contact form and we’ll be in touch.